Our Plough Shear Mixers are engineered for diverse applications, including solid-solid mixing, solid-liquid mixing, homogenizing, blending, granulation, multi-phase reactions, and drying.
These mixers deliver efficient and consistent performance, making them perfect for various industrial processes.
Available in sizes from 20 liters to 15,000 liters, our mixers cater to a wide range of industrial needs. They can be configured as mixer cum granulator cum dryers, offering flexibility for different mixing and drying requirements.
Additionally, they function as Plough Shear Reactors under pressure and as mixer cum vacuum dryers, ensuring robust performance in demanding conditions. Designed for continuous mixing of powders and liquids, they enhance efficiency and process continuity.
Our high-performance mixers have been exported and installed in Germany, reflecting our commitment to international quality standards. Our product range includes capacities of 20, 60, 150, 400, 600, 800, 1000, 1200, 1650, 3000, 4200, 5000, and 6000 liters, meeting the needs of any scale of operation.
Focused on innovation and quality, Filtromix’s Plough Shear Mixers are the ideal solution for any industrial mixing application.
Key Applications of Plough Shear Mixers
Our Plough Shear Mixers are utilized across a wide range of industries due to their versatility and efficiency in handling multiple processes. Below are the key industries and applications where our mixers excel:
Pharmaceutical Industry:
- Applications: Vacuum drying and crystallization of Active Pharmaceutical Ingredients (APIs).
- Processes: Ensuring precise and controlled drying to maintain the integrity of pharmaceutical products.
Food Industry:
- Applications: Mixing and vacuum drying of spices, toothpowder, chocolate, chocolate compounds, and malt-based drinks.
- Processes: Achieving homogeneous mixing and effective drying to enhance product quality and shelf-life.
Chemical Industry:
- Applications: Used as vacuum dryers or reactors, particularly for guar gum derivatives like Hydroxy Propyl Methyl Guar Gum.
- Processes: Facilitating complex chemical reactions and efficient drying processes to produce high-quality chemical products.
Plastic Stabilizer and Lubricant Industry:
- Applications: Acting as reactor cum dryer for metal stearates (e.g., calcium, magnesium, zinc stearate) and as a mixer for CS and ZnS stabilizers.
- Processes: Performing dry fusion reactions and drying to create stable and effective plastic additives.
Putty and Paint Industry:
- Applications: Handling dry cement, dry mortar, water-based emulsion paint, distemper, skim coat, tile adhesive, and color plaster.
- Processes: Ensuring thorough mixing and drying to produce high-quality construction and paint materials.
Friction Material Processing:
- Applications: Used in the production of brake pads, disc pads, and railway brake blocks.
- Processes: Mixing friction materials to ensure consistent and reliable performance in automotive and railway braking systems.
Sintered Metal Powder Mixing:
- Applications: Mixing metal powders to create uniform and high-quality sintered metal products.
- Processes: Ensuring consistent particle distribution and blending for optimal sintering results.
Jointing Sheets and Sealing Gaskets:
- Applications: Producing jointing sheets and sealing gaskets.
- Processes: Achieving homogeneous mixing of materials to produce durable and effective sealing solutions.
Our Plough Shear Mixers are engineered to deliver exceptional performance and reliability, making them the preferred choice for various industrial applications. By leveraging advanced mixing technology, we ensure that our equipment meets the highest standards of efficiency and quality.
Versatile Plough Shear Mixers
Customized Mixing for Every Field
Pharmaceuticals
Ideal for critical applications such as API drying and crystallization under vacuum conditions, ensuring precision and compliance.
Food Production
Optimized for food industries – perfect for everything from spices and toothpowder to chocolate and malt-based drinks, ensuring uniform mixing and consistency.
Chemicals
Reliable for chemical processing, our mixers serve as both vacuum dryers and reactors, suitable for high-stakes environments and delicate chemical reactions.
Plastics
Serves as a reactor cum dryer for producing metal stearates and other stabilizers, enhancing the quality and efficiency of plastic manufacturing.
Putty / Paint
From tile adhesive to dry mortar, putty, our mixers ensure thorough and consistent mixing for top-quality building materials.
Friction Material Processing
Essential for producing brake and disc pads, ensuring materials are mixed to exact specifications for safety and performance.
Sintered Metal Powder Mixing
Provides precise and homogeneous mixing essential for the production of sintered metal components.
Jointing Sheets & Sealing Gaskets
Designed to handle the rigorous demands of gasket and jointing sheet production, ensuring durability and performance.
Partner with Us for Your Industrial Mixing Needs
Contact us today to learn how our Plough Shear Mixer can enhance your production processes.
Comprehensive Guide to Plough Shear Mixers
Introduction to Plough Shear Mixers
The Plough Shear Mixer, also known as a ploughshare mixer, is a highly efficient mixing machine designed to handle a wide range of industrial applications. These mixers are engineered to blend, homogenize, and granulate materials in various forms, including solid-solid and solid-liquid mixtures. Their robust design and adaptability make them ideal for industries requiring high-performance mixing solutions.
How Plough Shear Mixers Work
Plough Shear Mixers operate on the principle of mechanical fluidization, where plough-shaped mixing elements are arranged on a horizontal shaft. These elements rotate rapidly to create a fluidized bed of materials within the mixing chamber, ensuring uniform mixing of the ingredients. The high-speed mixing action disperses the materials effectively, making it suitable for blending powders, granules, and pastes.
The mixer’s versatility extends to its ability to handle multiple phases, including the introduction of liquids into solid mixtures. This is particularly beneficial in processes such as granulation, where precise control over moisture content is critical.
Key Applications of Plough Shear Mixers
- Pharmaceutical Industry
- Applications: Used in the production of Active Pharmaceutical Ingredients (APIs) where precise and consistent mixing is required. Ideal for granulation, drying, and coating processes.
- Benefits: Ensures uniform distribution of ingredients, which is crucial for maintaining product quality and efficacy.
- Food Industry
- Applications: Perfect for mixing spices, flour, sugar, and other ingredients in food processing. Also used for wet granulation in the production of snacks and confectioneries.
- Benefits: Enhances product consistency and texture, leading to improved quality and shelf-life of food products.
- Chemical Industry
- Applications: Essential in the production of specialty chemicals, including catalysts, fertilizers, and pigments. Capable of handling both solid-solid and solid-liquid reactions.
- Benefits: Provides homogeneous mixing and efficient reaction control, resulting in higher yield and product quality.
- Plastics Industry
- Applications: Used in the manufacturing of plastic compounds, including PVC, by evenly mixing additives and fillers into the base resin.
- Benefits: Improves the mechanical properties of the final product by ensuring a consistent mixture.
- Building Materials Industry
- Applications: Employed in the production of construction materials such as mortar, plaster, and adhesives. Handles the mixing of fine powders and aggregates.
- Benefits: Ensures thorough blending, which is essential for the structural integrity and durability of building materials.
Advantages of Plough Shear Mixers
- Efficiency: Plough Shear Mixers provide rapid and thorough mixing, reducing processing time and energy consumption.
- Flexibility: These mixers can handle a wide range of materials, from fine powders to heavy pastes, making them suitable for diverse industrial applications.
- Scalability: Available in various sizes, from laboratory models to large industrial units, allowing for scalability in production processes.
- Durability: Built with high-quality materials, these mixers are designed for long-term operation in demanding industrial environments.
- Ease of Maintenance: The mixers are designed for easy cleaning and maintenance, ensuring minimal downtime and consistent performance.
Why Choose Filtromix Plough Shear Mixers?
At Filtromix, our Plough Shear Mixers are engineered to meet the highest standards of quality and performance. With decades of experience in the design and manufacture of industrial mixing equipment, we have established ourselves as a trusted partner for industries worldwide. Our mixers are customized to suit your specific process requirements, ensuring optimal results in every application.
Plough Shear Mixer at Best Price in India
Plough Shear Mixers, or ploughshare mixers, are indispensable in industries where efficient and consistent mixing is critical. Their versatility and adaptability make them the go-to solution for a wide range of applications, from pharmaceuticals to construction materials. By investing in a Filtromix Plough Shear Mixer, you are choosing a reliable, high-performance solution that will enhance your production processes and deliver superior results.
For more information on how our Plough Shear Mixers can benefit your operations, contact us today.